HSD Storage & Distribution Piping Solutions


Turnkey HSD Storage & Distribution Piping Solutions

Luthra Projects offers end-to-end turnkey solutions for High-Speed Diesel (HSD) storage and distribution piping systems, ensuring safe, reliable, and regulation-compliant infrastructure for industrial and commercial fuel handling operations. Our systems are designed for optimized flow, leak prevention, fire safety, and long-term durability under hydrocarbon service conditions.

We handle the full lifecycle of the project — from design and statutory approvals to material supply, fabrication, testing, and commissioning — with adherence to PESO norms and relevant safety standards.

Scope of Work:

System Design & Regulatory Compliance
Layout planning, sizing, routing, and safety distance calculations based on PESO guidelines and NFPA/API standards.
Material Supply & Fabrication
Supply of IS/API-compliant pipes, valves, strainers, pumps, hose reels, flow meters, and fittings with proper flameproof ratings.
Erection & Welding
Fabrication and welding of fuel transfer lines, suction/discharge piping, and tank inlet/outlet piping using hydrocarbon-compatible materials and fire-safe components.
Hydro-Testing & Safety Checks
Leak testing, pressure testing, grounding/bonding verification, and integration of safety systems like flame arrestors, emergency shutoffs, and venting arrangements.
Integration & Commissioning
Complete interface with storage tanks, day tanks, DG sets, fueling stations, or industrial burners — including automation, gauges, and monitoring systems.

Applications Covered:

  • Bulk HSD Storage Yards
  • Diesel Distribution to DG Sets / Boilers
  • Refueling Systems for Construction / Mining Sites
  • Day Tank Feeding Systems
  • Fuel Supply to Industrial Burners / Heaters
  • Emergency Fuel Backup Systems
  • Underground / Above-Ground Fuel Transfer Lines

Piping Materials & Options:

CS (IS 1239 / IS 3589 / ASTM A106) – Carbon steel for strength and durability in HSD piping networks.
SS 304 / 316 – For corrosion-prone areas or hygiene-sensitive diesel transfer zones.
Flexible Hoses (Flameproof Rated) – For mobile equipment or dispensing points.
HDPE with Secondary Containment – For environmental safety in underground applications.
Fire-Safe Valves & Flame Arrestors – For hazard mitigation and PESO compliance.
Leak Detection & Containment Systems – For environmental protection and regulatory assurance.