Turnkey IBR Piping Solutions for Steam & High-Pressure Applications
Luthra Projects specializes in turnkey IBR (Indian Boiler Regulation) compliant piping solutions for steam, condensate, and high-pressure utility services across process industries. Our systems are engineered to meet strict regulatory standards, ensuring safe operation under high-temperature and high-pressure conditions.
From detailed design and statutory approvals to material supply, fabrication, erection, and certification, we offer comprehensive IBR piping services tailored to your plant’s operational and safety requirements.
Scope of Work:
System Design & IBR Engineering
Thermal and hydraulic calculations, pipe sizing, pressure drop analysis, and routing as per IBR codes and standards.
Material Supply & Documentation
Supply of IBR-certified pipes, bends, fittings, valves, flanges, supports, and approved welding consumables along with traceability documents (MTCs, IBR forms).
Fabrication, Erection & Welding
On-site fabrication, pre-fabrication (if required), welding by IBR-certified welders (with WPS/PQR), radiography/UT/NDT testing, and installation as per IBR regulations.
Hydro Testing & Certification
Pressure testing of entire piping circuits in the presence of IBR authorities, preparation and submission of Form III-A / III-C, and final inspection approval.
Liaison with IBR Authorities
Coordination with the Directorate of Boilers for approvals, inspections, and statutory compliance throughout the project lifecycle.
Applications Covered:
- Steam Distribution Networks
- Boiler Feed Water Lines
- Condensate Recovery Systems
- Blowdown Piping Systems
- Deaerator to Boiler Connections
- PRS (Pressure Reducing Station) Lines
- Turbine & Process Steam Lines
Piping Materials & Options:
CS (ASTM A106 Gr. B / A53 / SA 210 / SA 335) – Widely used for high-pressure steam and feed water systems.
Alloy Steel (P11 / P22 / P91) – For high-temperature, high-pressure steam circuits and superheated steam lines.
Seamless IBR-Certified Pipes – With required IBR stamps and test certifications.
IBR-Certified Valves & Fittings – Globe valves, gate valves, safety relief valves, and control valves.
Insulation & Cladding – For energy conservation and personnel safety in steam lines.
