Turnkey IBR Piping Solutions for Steam & High-Pressure Applications
At Luthra Projects, we specialize in delivering end-to-end IBR piping solutions that strictly comply with Indian Boiler Regulation (IBR) requirements. Our systems are designed for steam distribution, condensate recovery, and other high-pressure utility services across industries such as power, chemicals, refineries, food processing, and pharmaceuticals.
With years of expertise in steam engineering and piping compliance, we ensure that every project is safe, efficient, and built to last under extreme temperature and pressure conditions.
Why Choose Our IBR Piping Solutions?
Our IBR piping services are engineered to:
- Meet stringent IBR codes and statutory requirements.
- Deliver safe, leak-proof, and durable systems.
- Ensure seamless approvals from boiler authorities.
- Enhance energy efficiency and operational reliability.
Scope of Work
System Design & IBR Engineering
We provide comprehensive piping design that includes:
- Thermal & hydraulic calculations.
- Pipe sizing & pressure drop analysis.
- Optimized routing for maximum efficiency.
- Compliance with the latest IBR codes and industry standards.
Material Supply & Documentation
We supply only IBR-certified materials, ensuring full traceability with documentation such as Material Test Certificates (MTCs) and IBR forms.
- Pipes, bends, fittings, valves, flanges, and supports.
- Approved welding consumables.
- Surface treatment and corrosion protection as required.
Fabrication, Erection & Welding
Our fabrication and erection process is executed by IBR-certified welders and includes:
- On-site and pre-fabrication work.
- Radiography, UT, and NDT testing for weld quality assurance.
- Strict compliance with IBR-approved welding procedures.
Hydro Testing & Certification
We conduct full hydrostatic pressure tests witnessed by IBR authorities.
- Preparation of Form III-A / III-C.
- Submission for final inspection and approval.
Liaison with IBR Authorities
We coordinate with the Directorate of Boilers for:
- Project approvals.
- On-site inspections.
- Final compliance certification.
Applications of IBR Piping Solutions
Steam Distribution Networks
- Reliable and energy-efficient steam delivery.
Boiler Feed Water Lines
- Ensuring continuous boiler operation with minimal downtime.
Condensate Recovery Systems
- Recover and reuse condensate for energy savings.
Blowdown Piping Systems
- Efficient removal of boiler impurities.
Turbine & Process Steam Lines
- High-pressure steam supply for industrial processes.
- Piping Materials & Options
Carbon Steel (CS)
- ASTM A106 Gr. B / A53 / SA 210 / SA 335 – Ideal for high-pressure steam and feed water systems.
Alloy Steel (P11 / P22 / P91)
- For high-temperature, high-pressure applications such as superheated steam lines.
Seamless IBR-Certified Pipes
- Compliant with IBR stamps and testing requirements.
- IBR-Certified Valves & Fittings
Includes globe valves, gate valves, safety relief valves, and control valves.
Insulation & Cladding
- For heat conservation and personnel safety.
FAQ – IBR Piping Solutions
What is IBR piping?
IBR piping refers to piping systems that comply with Indian Boiler Regulation standards for safe handling of steam and high-pressure fluids.
Why is IBR compliance important?
IBR compliance ensures safety, legal approval, and long-term reliability of piping systems in high-pressure environments.
Which industries require IBR piping solutions?
Power plants, refineries, petrochemical units, food processing, and manufacturing facilities handling steam or high-pressure fluids.
How does Luthra Projects ensure compliance?
We handle design, material supply, fabrication, testing, and certification, all under IBR supervision.
Do you provide post-installation support?
Yes, we offer maintenance, inspection, and repair services to ensure continuous compliance.
